Brazing Copper Ground Wire To Copper Sheet

The two can not be welded because the copper causes the stainless to crack.
Brazing copper ground wire to copper sheet. Currents on the high side of the range are favored for the higher conductivity lower nickel content alloys. While brazing typically uses specialized brazing wire to bond the metals you can substitute copper wire for brazing wire. Using the brazing process substitute copper electrical wire. Brazing is a technique that allows you to join and bond two pieces of metal permanently using a torch and some form of filler metal.
About us comparison chart faq page links page ordering info. It would probably work well for your application. We use silicon bronze filler wire and tig braze weld. Copper brazing refers to the welding of joints at high temperatures.
Brazed metal can also be stronger then w. Mapp gas will flow your alloy rod on most ground wires up to about 0 gauge and will easily flow for welding flat copper strap and copper tube. Brazing copper with the henrob 2000. The method is often used by engineers as an alternative to welding when temperatures above 850 degrees are being used for soldering purposes.
The amount of heat needed is more than 840 f to insure the fusion of both materials. Quick and easy brazing aluminum copper and nonferrous metals. The wire has an industry trade name and is called everdue. Brazing is also much easier then welding it s a lot like using a glue gun.
Brazing copper to stainless steel will require the heating of both materials to its liquid form and placement within the filler material. Brazing rod clamps copper braid copper mesh copper nails copper strap 012 copper strap 022 copper strap 032 copper wire ground bars ground clamps hardware bolts nails jumpers pre cut tools shears punches. Representative parameters used in joining cu ni alloys by gmaw spray arc are shown in table 3. For welding sheet and plate from one side grooved copper or cu ni backing bars are preferred.
Sheet metal is one of the. Copper is one of the most widely used metals in the construction industry. We routinely join copper sheet metal to stainless steel sheet metal for a jet engine part. Brazing is a quick and inexpensive alternative to welding.
The equipment in this project can be bought for as little as 30 dollars.