Box Joint Jig Plans

A jig is needed to easily cut 1 2 fingers and equally sized spaces in the end of a board.

Box joint jig plans. By tim johnson. The secret is a built in. In general i think a lot of small box joints looks nicer than a few large joints. Box joints are the savvy woodworker s alternative to dovetails.

Free box joint jig woodworking plan waiting until the price is right to acquire a box joint jig. Rockler box joint jig. So this collection of free woodworking jigs plans makes it easier for you to find the right jig plan you need free woodworking jig plans provided by the best woodworking related sources on the web that show you exactly how to make jigs for your woodworking shop tenon jig plans router jig plans the router box joint jig sandpaper ripping jig. Make a test joint before cutting into the material you plan on using for your enclosure.

It could be a disposable jig or save it if you think you might use it again. By using shop scraps we got the cost down to zero and came up with a method that makes the box sides interchangeable for foolproof assembly. Box joints look best when they are cut to match the thickness of your stock. Rockler s box joint jig has a 1 2 thick mdf base that s positioned over the router bit on a router table then locked in place using two 3 8 x 3 4 metal miter slot bars and star.

The most impressive thing about this box joint jig isn t the tight fitting joints you can make with it. Box joints are a strong sturdy and attractive alternative to dovetail joints while a through dovetail joint is stronger than a box joint it s also more complicated to create. After you finish building and adjusting the jig learn how get the most from it. Tablesaw box joints a shop made jig with micro adjust guarantees perfect joints.

Most box joint jigs require an almost endless amount of tweaking. We ve found a dial calipers essential because box joints must be cut with exacting. This jig will allow you to make a fixed width box joint. Box joints can be any width you like but for this setup you will be limited by the width of your stack of dado blades.

An interesting point that the box joint is stronger than the dovetail joint and does not require the custom dovetail jig. Your jig will likely have to be fine tuned after its initial setup. Basic box joint jigs like this one have been around for a long time. To use this jig you will need a tablesaw stackable dado set and a calipers with dial or digital readout.

What s really unique is how quickly and easily it can be adjusted. The blade setup determines how deep the pins and sockets are on your joint. The box joint is an alternative to the more popular dovetail joint. Using this tool will make those cuts clean and efficient.

However as you ll see in the following steps a perfectly fitting clean box joint is easy to quickly create with a simple box joint jig for your table saw. 1 4 3 8 1 2 compatible with. After all that s what you expect from a precision made jig.